Pls Scan our customer service whatsappJCUX wear plates
JCUX Self-Lubricating Wear Plates: Heavy-Duty Steel-Backed Composite Solutions for Industrial Excellence
Optimize your machine's uptime with our JCUX Series Wear Plates (Equivalent to OILES #2000). In extreme industrial environments characterized by high surface pressure and intermittent lubrication, conventional solid bronze or single-alloy plates often suffer from scoring and rapid surface degradation. Our JCUX plates overcome these limitations by fusing a high-strength steel backing with a precision-sintered copper-nickel-graphite layer, delivering a self-repairing, low-friction interface designed for the most demanding sliding applications.
Why Choose JCUX Composite Wear Plates?
The JCUX series distinguishes itself through a multi-layer metallurgical bond that offers superior mechanical integrity compared to standard wear components:
- Reliable All-Directional Sliding: While standard plugged-lubricant plates can experience "dry spots" during complex movements, the JCUX surface contains homogeneously dispersed solid lubricants. This ensures consistent low friction across all motion paths—linear, rotational, or oscillating.
- Structural Integrity Under Impact: The high-grade steel backing provides the necessary rigidity to withstand heavy shock loads without the plastic deformation common in softer, non-ferrous alloys.
- Advanced Micro-Motion Stability: Specifically engineered to perform in micro-range motions where traditional oil films fail to form, effectively preventing "stick-slip" and surface fatigue.
- Customizable Precision: The sintered sliding layer remains stable even during secondary machining. This allows for post-installation fine-tuning to meet the specific clearance requirements of high-precision assemblies.
Technical Data & Performance Metrics
The JCUX series is built to maintain dimensional stability and lubrication efficiency under high thermal and mechanical stress:
Materials & Technical Data
|
Property |
Condition |
Value |
|
Max. Load |
Static |
100 N/mm² |
|
Dynamic |
50 N/mm² |
|
|
Max. Speed |
Dry |
0.5 m/s |
|
Lubrication |
> 1 m/s |
|
|
Max. PV |
Dry |
1.5 N/mm²·m/s |
|
Lubrication |
2.5 N/mm²·m/s |
|
|
Temperature Range |
— |
-40°C ~ +120°C |
|
Friction Coefficient |
— |
0.03 ~ 0.20 |
|
Alloy Hardness |
— |
> 45 HB |
|
Coefficient of Thermal Expansion |
— |
14×10^-6K^-1 |
|
Oil Volume |
— |
> 10% |
Strategic Material Treatment & Applications
Our JCUX wear plates serve as critical components in heavy-duty infrastructure where maintenance access is limited:
Typical Applications
- Automotive Stamping & Dies: High-load guide plates and cam slider units.
- Injection Molding Systems: Wear plates for heavy-duty clamping and ejection mechanisms.
- Construction & Mining Equipment: Self-lubricating pivot points and heavy-duty slide guides.
- Industrial Automation: Heavy-load linear guides for robotic assembly lines and material handling.
|
Treatment / Type |
Best For |
Functional Benefit |
|
Sintered Matrix |
Dry-running environments |
Continuous release of graphite particles ensures permanent lubrication without grease. |
|
Vacuum Impregnation |
High-frequency start-stop |
Provides a dedicated oil reservoir to minimize friction during the critical startup phase. |
|
Steel-Backed Composite |
High-impact applications |
Delivers the anti-seizure properties of bronze with the impact resistance of hardened steel. |
Expert Guidance & Technical Support
Selecting the optimal wear plate is essential for minimizing long-term maintenance costs. Whether you are sourcing a direct OILES #2000 replacement or need custom JCUX specifications for a new design, our technical team is available for consultation. Please submit your inquiry via our website contact form or email us at [email protected].
