Pls Scan our customer service whatsappJSOX Wear Plates
JSOX Self-Lubricating Wear Plates: High-Performance Composite Solutions for Precision Tooling
Eliminate the risks of seizure and surface galling in your high-load sliding applications with our (OILES #2000 Equivalent) JSOX Wear Plates. In heavy-duty stamping dies and industrial machinery, traditional solid bronze or steel plates often fail when lubrication films break down under pressure. Our JSOX wear plates solve this by integrating a high-strength steel backing with a specialized sintered bronze-graphite matrix, ensuring continuous self-lubrication and unmatched dimensional stability.
Why Choose JSOX Wear Plates?
The material is engineered to outperform standard wear components through its multi-layered metallurgical structure. Its technical differentiation includes:
- Omni-Directional Self-Lubrication: Unlike standard plates with discrete lubricant plugs, the JSOX wear surface features uniformly dispersed graphite within the sintered layer. This provides consistent low friction for any motion direction—rotational, linear, or complex oscillations.
- Superior Load-Bearing Rigidity: By utilizing a high-grade steel backing, these plates resist deformation and "squashing" under extreme static and dynamic loads, a common failure point for pure non-ferrous plates.
- Micro-Motion Performance: Engineered specifically for high-performance even in micro-range motions where a hydrodynamic oil film cannot form, preventing the "stick-slip" effect.
- Post-Installation Precision: The sintered surface is designed to allow for secondary machining after installation, enabling you to achieve ultra-tight tolerances and perfect alignment in complex mold assemblies.
Materials & Technical Data
|
Property |
Condition |
Value |
|
Max. Load |
Static |
100 N/mm² |
|
Dynamic |
50 N/mm² |
|
|
Max. Speed |
Dry |
0.5 m/s |
|
Lubrication |
> 1 m/s |
|
|
Max. PV |
Dry |
1.5 N/mm²·m/s |
|
Lubrication |
2.5 N/mm²·m/s |
|
|
Temperature Range |
— |
-40°C ~ +120°C |
|
Friction Coefficient |
— |
0.03 ~ 0.20 |
|
Alloy Hardness |
— |
> 45 HB |
|
Coefficient of Thermal Expansion |
— |
14×10^-6K^-1 |
|
Oil Volume |
— |
> 10% |
Strategic Material Treatment & Their Applications
The JSOX series utilizes a sophisticated manufacturing process where the sliding layer is not just a coating, but a vacuum-impregnated, sintered alloy.
Typical Applications
Our JSOX wear plates are the backbone of high-precision and heavy-duty sliding systems:
- Automotive Die & Mold: Cam sliders, heel blocks, and guide plates for metal stamping.
- Plastic Injection Molding: Wear plates for clamping units and ejector systems.
- Heavy Industrial Automation: High-load guide ways for robotic assembly lines.
- Material Handling: Heavy-duty slide gates and conveyor diversion guides.
|
Treatment / Type |
Best For |
Functional Benefit |
|
Sintered Cu-Ni-Graphite |
Dry or poorly lubricated zones |
Constant release of solid lubricant ensures a low friction coefficient throughout the product's life. |
|
Steel Backed Composite |
High-impact stamping |
Combines the surface slipperiness of bronze with the impact absorption and strength of steel. |
|
Vacuum Oil Impregnation |
High-frequency start-stop |
Minimizes startup friction and protects the mating surface during the initial "run-in" period. |
|
Machinable Sintered Layer |
Custom precision fits |
Allows for final grinding or milling to meet specific assembly clearances without losing lubrication properties. |
Expert Guidance & Technical Support
Selecting the right wear plate is critical for reducing downtime and maintenance costs. Whether you are transitioning from standard OILES #2000 or require a custom-sized JSOX plate for a new project, our engineering team is ready to assist with material compatibility and technical data. Please submit your inquiry via our website contact form or email us directly at [email protected] for a detailed technical consultation.
